Raw Material Procurement Control

• Moong, Masoor, Kabuli Chana, and White Matar are procured directly from approved markets and authorized suppliers.
• All raw materials are accepted only in proper, intact, and hygienic packaging.
• Each incoming lot undergoes complete quality parameter verification, including visual inspection, physical checks, and specification-based evaluation before acceptance.
• Detailed procurement records are maintained to ensure full traceability and audit compliance.

Inbound Vehicle & Unloading Inspection

• All incoming vehicles are thoroughly inspected prior to unloading.
• Unloading is permitted only after clearance of defined inspection parameters covering cleanliness, contamination risk, and packaging integrity.
• Inspection findings are recorded and authorized by designated quality personnel.

Production Quality Monitoring

• Production operations are controlled through a structured three-stage quality monitoring system.
• Key parameters include process hygiene, machine condition, and in-process product quality.
• Any deviations are documented and corrected in accordance with internal Standard Operating Procedures (SOPs).

Dispatch & Supplier Quality Assurance (SQA)

• Dispatch activities are initiated only after successful completion of Supplier Quality Assurance (SQA) checks.
• Finished goods are verified against defined quality specifications and applicable food safety norms.
• Transport vehicles are inspected to ensure hygiene, cleanliness, and suitability for food-grade transportation.
• All dispatch documentation, including batch identification and quality clearance records, is reviewed and approved.
• Final dispatch approval is granted only after full compliance with applicable FSSAI requirements.

Employee Hygiene & Personnel Control

• Mandatory hygiene checks are conducted for all employees prior to entry into production areas.
• Compliance includes trimmed nails, proper hair grooming, and clean, designated uniforms.
• Use of protective gear such as caps and shoe covers is compulsory.
• Entry into the factory is permitted only after meeting all hygiene and safety requirements.

Gate Control & Security Measures

• Strict gate control procedures are implemented across the facility.
• Mobile phones, electronic gadgets, and unauthorized items are strictly prohibited inside factory premises.
• All security checks are documented as part of compliance and audit records.

Factory & Warehouse Sanitation

• Factory and warehouse cleanliness are treated as critical control points.
• Dedicated sanitation staff are deployed for routine cleaning and maintenance.
• A minimum of two hours of daily cleaning is carried out across production and storage areas.
• Cleaning schedules, methods, and logs are maintained for inspection and verification.

Machinery Maintenance & Calibration

• Regular machine inspections, preventive maintenance, and hygiene checks are conducted.
• Equipment condition is continuously monitored and documented to prevent contamination and operational failure.
• Maintenance, inspection, and calibration records are preserved for regulatory compliance and audit review.

Documentation & Audit Readiness

• All quality control, hygiene, inspection, and maintenance activities are supported by comprehensive documentation.
• Records are systematically maintained to ensure traceability, transparency, and readiness for regulatory inspections, third-party audits, and customer verification.
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